Medical Industry Solutions with HRC

HRC specializes in medical device prototyping and medical CNC machining, offering precise,

certified manufacturing solutions to support the full product lifecycle in the medical industry.

Why Collaborate with HRC for Medical Manufacturing?

We combine advanced technology with rigorous quality standards to deliver medical components you can trust.

Quality Assurance with Certified Standards

Quality and consistency are the foundation of our medical manufacturing services. HRC operates under ISO 9001 and ISO 13485 quality management systems, ensuring every product is produced under strict process control. From raw material inspection to final testing, we maintain full traceability and rigorous documentation to meet the exacting requirements of medical-grade components.

Comprehensive Manufacturing Technologies

We combine advanced CNC machining, 3D printing, sheet metal fabrication, and wire EDM to provide comprehensive manufacturing options for medical devices and components. Whether you need a functional prototype, surgical instrument, or implant housing, HRC’s versatile production capabilities deliver precision and reliability across a range of materials and complexity levels.

Rapid Delivery with Reliable Lead Times

In the medical field, speed can be critical. HRC offers rapid prototyping and flexible production scheduling to meet urgent development timelines without compromising quality. Our streamlined workflow and automated production systems allow us to consistently deliver on time, even for complex custom projects.

Expert Engineering & Technical Support

Our engineering team brings deep expertise in medical component design and manufacturability. We provide design-for-manufacturing (DFM) advice, tolerance analysis, and material recommendations to help you refine your designs for better performance and cost efficiency.

Simple and Transparent Quotation Workflow

Getting a quote from HRC is fast and straightforward. Simply upload your CAD files and specifications, and our team will provide a detailed quotation with lead time, cost breakdown, and recommendations — all within 24 hours. No hidden fees or unclear pricing structures.

End-to-End Assistance from Concept to Production

HRC supports you through every stage of product development. From early design consultation to prototyping, testing, and full-scale production, our integrated services help accelerate your product launch while maintaining consistent quality.

From Prototype Development to Scalable Production

Our structured process ensures your medical device meets the highest standards of quality and performance.

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Rapid Medical Prototyping

Turn your medical concepts into tangible prototypes quickly. Our rapid CNC machining and 3D printing services allow for the fast fabrication of components used in early functional testing or design validation.

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Engineering Verification & Functional Testing

We help ensure your prototypes meet design intent and performance requirements. Tolerances, assembly fits, and functionality are verified to identify potential improvements before scaling production.

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Design Validation & Pre-Production Trials

After design verification, we run small-batch pre-production trials to confirm repeatability, manufacturability, and compliance with medical-grade requirements.

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Process Optimization & Production Testing

Before mass production, we fine-tune machining parameters, implement inspection checkpoints, and optimize production workflows to ensure efficiency and stability.

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Full-Scale Manufacturing

Once validated, HRC transitions seamlessly into full-scale manufacturing. Our precision CNC machines, quality control systems, and experienced technicians ensure consistent production quality for large-volume medical parts.

Our Medical Manufacturing Capabilities

We employ a diverse set of advanced technologies to manufacture complex aerospace components.

High-Precision CNC Machining

High-Precision CNC Machining

We offer 3-, 4-, and 5-axis CNC machining for medical components requiring extreme precision. Applications include surgical tools, orthopedic implants, diagnostic housings, and medical device parts with tight tolerances down to ±0.005mm.

Medical-Grade 3D Printing

Medical-Grade 3D Printing

Ideal for rapid prototyping or low-volume production, our 3D printing solutions support biocompatible and sterilization-friendly materials such as PEEK, ULTEM, and medical-grade resins. Perfect for ergonomic design testing and patient-specific models.

Sheet Metal Fabrication

Sheet Metal Fabrication

HRC’s precision sheet metal services are used to create medical enclosures, chassis, and custom instrument casings. We offer laser cutting, bending, and welding with smooth edges and clean finishes suitable for sterilization.

Wire EDM & Micromachining

Wire EDM & Micromachining

For intricate parts and micro-features, wire EDM and micromachining deliver unmatched accuracy. This is especially useful for surgical tools and components that require sharp edges, fine holes, or ultra-small features

Materials for Medical Applications

HRC works with a wide range of certified medical-grade materials to ensure safety, biocompatibility, and performance. Common materials include:

Aerospace Materials | HRC
Material Best Technologies Benefits Example Parts
Steel
  • CNC Machining
  • Rapid Tooling
  • High Strength
  • Corrosion-Resistant
  • Wide Range of Grades
  • Brake Components
  • Engine Components
Aluminum
  • CNC Machining
  • Rapid Tooling
  • Sheet Metal Fabrication
  • Excellent Machinability
  • High Strength-to-Weight
  • Wide Range of Grades
  • Cylinder Heads
  • Manifolds
  • Ductwork
  • Housings
  • Bus Ducts
Titanium
  • CNC Machining
  • SLM 3D Printing
  • Lightweight
  • High Temperature Resistance
  • Exceptional Strength
  • Engine Valves
  • Axle Shafts
  • Pipes
  • Nuclear Waste Storage
  • Pumps & Turbines
PA (Nylon)
  • CNC Machining
  • SLS 3D Printing
  • Injection Molding
  • High Strength
  • Smooth Surface Finish
  • Good Chemical Resistance
  • Peripheral Engine Parts
  • Covers and Housings
PMMA
  • CNC Machining
  • Injection Molding
  • Transparent
  • Shatter-Resistant
  • Weather Resistant
  • Lighting Components
  • Windows & Canopies
Silicone
  • Liquid Silicone Injection Molding
  • Compression Molding
  • Extrusion
  • Highly Durable
  • Flexible
  • Biocompatible
  • Chemically Inert
  • Seals & Gaskets
  • Cover Assemblies
  • Fluid Management Devices
  • Respiratory Devices

Surface Finishes for Medical Components

Surface finishing enhances both the functionality and aesthetics of medical parts. Common finishes include:

Anodizing is widely used for aluminum medical components such as housings, handles, and instrument enclosures. It forms a durable oxide layer that improves corrosion and wear resistance while maintaining excellent biocompatibility. HRC offers both clear and colored anodizing with tightly controlled film thickness to ensure consistency and smooth surfaces ideal for sterilization.

Sandblasting provides a clean, uniform matte finish that helps remove surface imperfections and machining marks. It is particularly useful for titanium, stainless steel, and aluminum parts, offering an attractive, non-reflective surface that improves grip and reduces glare. For medical devices, sandblasting ensures a hygienic surface suitable for further treatments such as anodizing or coating.

Electroplating adds a protective metal coating that enhances corrosion resistance, conductivity, and durability. In medical applications, it is often used for components that require both functionality and a clean, professional appearance. HRC provides nickel, chrome, and gold plating options with precise control over layer thickness to ensure uniform coverage and excellent adhesion.

A brushed finish creates fine, linear textures on the surface of metals, giving medical parts a professional, satin-like appearance. This finish helps conceal minor surface imperfections and provides a smooth yet non-slip texture—ideal for surgical instruments, housings, and device casings that require both aesthetics and function.

Powder coating is a durable and eco-friendly surface treatment commonly used for external medical equipment, control panels, and housings. It offers excellent resistance to chemicals, scratches, and wear. HRC provides a range of color and texture options, helping you achieve both functional protection and visual appeal while maintaining compliance with medical safety standards.

Laser engraving is an essential marking process in medical manufacturing, providing precise, permanent, and contamination-free identification. It is ideal for marking serial numbers, scales, or logos on metal and plastic medical components. HRC’s laser engraving process ensures sharp contrast, smooth edges, and no risk of ink or residue contamination — meeting medical device traceability requirements.

Request Your Custom Medical Quote Today!

FAQs – Medical Manufacturing

What is a medical prototype?

A medical prototype is a physical or functional model of a medical device used for testing, design validation, and regulatory review.

Medical prototype design includes concept development, CAD modeling, material selection, and prototype fabrication to meet regulatory and functional requirements.

We develop a prototype medical device using advanced CNC machining, 3D printing, and prototyping techniques to ensure accuracy and performance.

Rapid prototyping for medical devices uses CNC machining, 3D printing, and other technologies to quickly produce functional models for testing and design verification.

A medical device prototype is an early model of a medical product used to test design, functionality, and manufacturability before full-scale production.

Medical device prototypes help validate design, reduce development risks, and shorten time-to-market for medical products.

Choose a medical device prototype manufacturer with ISO certifications, proven industry experience, and expertise in both prototyping and full-scale manufacturing.

Look for experience, quality certifications, fast turnaround, and the ability to handle both medical prototype design and manufacturing requirements.

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