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Flashlight Body Shell

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Support small-batch customization

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OEM&ODM custom
machining Services

Product Description

Flashlight Body Shell is designed for Outdoor activities, tactical operations, emergency situations. Flashlight Body Shell supports MIL-A-8625 Type III anodize, waterproof thread sealing, battery contact machining, custom knurl depth, enabling users to achieve optimal performance and reliability. The structure utilizes Aluminum alloy, Stainless steel, Titanium alloy, ensuring durability and precision. The design is optimized for Outdoor & Tactical, Consumer Electronics, Safety & Emergency, OEM Lighting, including applications across various industrial and commercial environments.

Specifications

Details

Dimensions

Diameter 20-40mm, Length 80-300mm (body + tail cap + head, integrated or separate, fully customized per client's design)

Material

Aluminum alloy, Stainless steel, Titanium alloy

Weight

50-300g (customized by length and wall thickness; 7075 offers higher strength)

Finish

Anodizing, Sandblasting, Brushed, Mirror polishing

Color

Military black, Desert tan, Forest green, Blue, Red, and other anodized colors, Natural metal finish

Tolerance

±0.01mm (threads, O-ring grooves, and tail cap fitting surfaces can reach ±0.005mm)

MOQ

1 piece MOQ (samples, small batch, and medium batch all supported; no stock designs)

Lead Time

Samples 7-12 days, Batch production 12-20 days. (depending on complexity and quantity)

Flashlight Body Shell integrates MIL-A-8625 Type III anodize, waterproof thread sealing, battery contact machining, custom knurl depth with Anodizing, Sandblasting, Brushed, Mirror polishing and maintains ±0.01mm (threads, O-ring grooves, and tail cap fitting surfaces can reach ±0.005mm) accuracy to ensure Extreme durability, weather resistance, reliable performance in harsh conditions, enhanced grip and heat dissipation across usage conditions. The design enables efficient operation and maintains consistency across applications while optional configurations including additional Anodizing, Sandblasting, Brushed, Mirror polishing and custom structures improve adaptability based on requirements.

Quality control follows strict ±0.01mm (threads, O-ring grooves, and tail cap fitting surfaces can reach ±0.005mm) standards and controlled manufacturing processes to ensure reliability across Outdoor & Tactical, Consumer Electronics, Safety & Emergency, OEM Lighting. The product incorporates MIL-A-8625 Type III anodize, waterproof thread sealing, battery contact machining, custom knurl depth which support consistent output and long term usability in demanding environments.

Customize Flashlight Body Shell based on Outdoor & Tactical, Consumer Electronics, Safety & Emergency, OEM Lighting requirements using Military black, Desert tan, Forest green, Blue, Red, and other anodized colors, Natural metal finish options and Anodizing, Sandblasting, Brushed, Mirror polishing along with branding and structural adjustments. Additional enhancements through Available services support project specific configurations and functional alignment.

Shop Flashlight Body Shell to utilize MIL-A-8625 Type III anodize, waterproof thread sealing, battery contact machining, custom knurl depth and achieve Extreme durability, weather resistance, reliable performance in harsh conditions, enhanced grip and heat dissipation with flexible 1 piece MOQ (samples, small batch, and medium batch all supported; no stock designs) and optimized Samples 7-12 days, Batch production 12-20 days. (depending on complexity and quantity). Available DHL/FedEx/UPS international express (5-7 days), Air freight, Sea freight (for large volumes) support global delivery while the product remains suitable for Outdoor activities, tactical operations, emergency situations and ensures sustained performance across Outdoor & Tactical, Consumer Electronics, Safety & Emergency, OEM Lighting.

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Our Production Process

STEP 1

Flashlight body shells are manufactured with a strong focus on structural strength, heat dissipation, and precision threading.

STEP 2

External features such as knurling patterns and grip textures are machined for improved handling. Threading for battery compartments and end caps is precisely controlled to ensure reliable assembly.

STEP 3

To enhance durability, hard anodizing (Type III) is commonly applied, providing excellent wear and corrosion resistance. Additional laser engraving can be added for branding.

STEP 4

Each part is inspected for dimensional accuracy, thread fit, and surface finish before shipment.

Flashlight Body Shell Shipping Solutions

Express Courier
DHL / FedEx / UPS — 5-7 business days worldwide. Best for samples and urgent orders.
Air Freight
Mid-volume shipments. Cost-efficient with reliable transit times internationally.
Sea Freight
Large-volume production runs. Lowest cost per unit for bulk orders globally.

What Our Clients Say About Flashlight Body Shell

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